How is an ultraviolet aging test chamber manufactured? Different manufacturers may have slightly varying production processes. Here’s a brief overview:
Selection of Control Instruments: The market offers various types of control panels – standard touch screens, 880 models, button-only types, PLC systems, etc. Technicians typically choose based on customer requirements and testing needs. Since different instruments vary in price, this affects the overall manufacturing cost.
Sheet Metal Fabrication: After determining the instrument and control system, sheet metal fabrication begins. During this process, special attention must be paid to the positioning of instrument cutouts and welding quality to prevent any water or air leaks.
Painting: Following sheet metal work, the painting process begins. Painting serves both aesthetic and rust-prevention purposes, with color options available according to customer preferences.
Electrical Installation: This stage varies significantly between manufacturers depending on their technical capabilities. The specific design approach differs among companies, with each having its own standards. This phase demonstrates a company’s technical expertise, as electrical control systems must balance customer needs, manufacturer capabilities, and cost considerations.
Installation of Components: This includes installing lamps, water tanks, sealing strips, etc. Particular attention should be paid to sealing strip installation. Poor installation can lead to inadequate sealing, resulting in air or water vapor leaks. Substandard sealing strips may cause moisture leakage over time, potentially corroding circuit boards and instruments and affecting equipment operation. The installation of lamps, water tanks, and other components also requires careful attention.
Testing: After comprehensive inspections, the equipment undergoes trial operation. Once confirmed to be functioning properly, it proceeds to the shipping stage.
Each step in the manufacturing process is crucial as it impacts the equipment’s overall performance. This overview provides basic understanding of the ultraviolet aging test chamber production process.